The centerpiece of Virginia Forge Company is a 2,500-ton
fully automated transfer press. Workpieces are moved continuously
through the computer-controlled five-station press by a walking
beam mechanism, emerging as forged parts at a rate of 30 pieces
per minute or one every two seconds.
The forging cell is integrated with a 2500kW billet heater.
Temperature is automatically monitored and controlled as induction
coils superheat up to 170 pounds of steel billets every minute
to a temperature of more than 2100° F. Induction heating
provides uniform, efficient billet heating with minimal scale
formation for better surface quality of forgings and extended
die life.
Among the other unique features of the forging process is
the use of synthetic non-graphite die lubricant, which helps
create a cleaner workplace environment.
Tell us how we can meet your forging needs. Fill out the "How
Can We Help?" form.
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